Same pose stream, new safety axis: musculoskeletal-load prevention. This is an
honest 2D reduction of REBA - band exposure TIME, not a precise REBA score.
Edge:
- geometry: arm_elevation_deg (shoulder->elbow vs vertical-down, best of both
arms) and knee_flexion_deg (hip-knee-ankle interior angle, worst of both
legs). Both return None when no confident side exists - "unmeasurable" must
never read as "0 deg / straight".
- detectors/ergonomics.py: per-frame dt accumulation into bands (trunk 20-60
and 60+ deg via the existing torso angle, arm 90+ deg, knee <110 deg), gated
on confident core keypoints; detection gaps are dt-capped (2s) so a dropout
never counts as exposure. Hourly per-camera report, skipped when nothing was
observed (an empty-workshop report is noise).
- Engine: tracks in an incident state (FALLING/FALLEN/NO_MOTION) are excluded
- a fallen worker's 90-deg trunk is an incident, not an ergonomic exposure.
The report event (ergo_report/INFO) carries no track_id and no spatial:
a camera-level anonymous aggregate, per the PIPA-first product stance.
- run_once: NO snapshots on ergo_report (a frame would turn a statistic into
surveillance imagery); capture is skipped entirely when only ergo fired.
Server/UI: ergo_report accepted (validator + chk_events_type, edited in the
still-undeployed heatmap migration); detail view now renders event metrics
with Korean labels and seconds humanized - the ergo report's whole value IS
its metrics. Korean type label in list + detail.
Verified: pytest 232 pass (10 new) / PHPUnit 135 pass. NOTE: the detail-view
visual check is pending - the Chrome extension disconnected mid-verification;
harness is staged under the session scratchpad (events/1/view).
Heinrich's-law play: the signals we already compute but used to throw away
become a spatial risk map of the workplace, drawn over the camera's own frame.
Edge:
- near_fall (INFO): a track that reached FALLING (sustained prone) but recovered
before the FALLEN confirm. Treated as a full event per product decision -
same ingest, snapshots, dedup, ack flow as incidents. Fix en route: prone_s
used a truthiness check that turned prone_since=0.0 into "no timer".
- Every per-track event (fall/no_motion/near_fall/immobility/zone hits) now
carries the foot point in the zones' normalized 0..1 space (reusing the zone
detector's own coordinate math); ghost's pixel-space loss point is normalized
at emit. to_payload omits the key when absent, so an old server ignores it.
Server:
- move_events.spatial_x/spatial_y (nullable DOUBLE) + validator: optional
[x, y] finite-number pair; range deliberately NOT enforced (an off-by-a-hair
foot must never reject a FALL alert - renderers clamp).
- MIGRATION FIX: chk_events_type would have REJECTED the previous commit's
lone_worker/overcapacity/overstay inserts on MySQL 8.0.16+ - the constraint
is rebuilt with all 13 types (incl. near_fall).
- GET /api/heatmap/{camera}?days=N (1..90, default 30, 5000-point cap):
spatial points with the same fail-closed site scoping as the event list.
UI (zone editor): "위험 히트맵" toggle + day window. Additive radial blots in
an offscreen layer under the zone polygons; severity weighs the alpha so a
cluster of near-misses reads lighter than one confirmed fall at the same spot.
Events console/detail label near_fall in Korean.
Verified: pytest 222 pass / PHPUnit 130 pass + Chrome real-render (blue
near-miss cluster + red incident hotspot inside the restricted zone, amber
cluster in the warning zone, zones drawn on top; no console errors).
Per-zone declarative safety rules, set in the zone editor and enforced on the
edge from the tracking the pipeline already does (no new geometry, no new model):
- min_workers (2인 1조): 0 < count < minimum sustained 30s -> lone_worker/HIGH.
A solo worker in a buddy-rule zone is a compliance violation and a rescue-
delay risk, so it outranks the other two.
- max_workers: count > limit sustained 10s -> overcapacity/WARNING.
- max_dwell_s: one track's continuous stay past the limit -> overstay/WARNING.
A short detection dropout (<=5s grace) does NOT reset the dwell timer -
without that, run_once's stale-track filter would quietly neuter every
10-minute rule at real-world detection rates.
Edge: detectors/occupancy.py consumes Zone.rules; the engine flips the zone
detector's per-track membership into per-zone headcounts (stale tracks already
excluded), so counts always match what was actually detected this tick. Fired
states clear on condition recovery - re-alerts need a fresh violation, not a
cooldown expiry. Malformed rules_json keeps the zone's intrusion detection
alive and logs the rules as inactive (never fail dark).
Server: move_zones.rules_json (nullable JSON, migration included) validated
strictly in ZoneConfigController (bounds, min<=max, unknown keys rejected -
a silently dropped rule is one the operator believes is active). Delivered to
the edge unchanged via GET /api/config. EventValidator accepts the 3 new types.
UI: zone editor gains the three rule fields (dwell entered in minutes, wired
in seconds) and shows each zone's rules in its list row; the events console
and detail view now render every event type in Korean (wire codes fall back).
Verified: pytest 216 pass / PHPUnit 123 pass + real-render harness in Chrome
(editor save payload, list labels, console type labels).
- Heartbeat reports the CONFIGURED camera count, not just the started ones: a
camera that failed to construct at boot (wrong index / unseated ribbon) now
shows as total/erroring instead of vanishing, so the server can see it is dark.
- GHOST emits without an engine cooldown key (ghost.update already fires once per
never-reused track id) — removes a permanent _last_emit key that forget() could
never reclaim (a slow 24/7 leak).
- Malformed zone rows are logged loudly instead of silently swallowed, matching
the pixel-space branch's "don't fail dark" — a dead zone is no longer discovered
only after a worker enters it.
- Split clocks: detector timers/cooldowns run on a MONOTONIC clock (immune to an
NTP step on an RTC-less Pi); wall time is used only for the HMAC X-Timestamp
and Event.occurred_at. Fixes false IMMOBILITY / dropped tracks after a clock jump.
- Heartbeat is time-based (30s, predictable regardless of load) and now carries
temp/throttle/queue_pending/config_version telemetry.
- A dead (no-frame) camera counts as erroring instead of a healthy frame, so a
silent monitoring outage no longer looks green.
- Offline queue: isolate one undecodable row instead of wedging every event behind
it; classify 401 (stale clock) as transient, never a poison-drop.
- New edge/health.py: vcgencmd temp/throttle parsing, None off-Pi (no fake 0).
Three intertwined bodies of work developed and tested together this session.
Full test suite green: python (edge) + phpunit (cloud).
## Edge/Pi install path
- setup_online.sh: apt-lock retry (apt-daily contention), Type=exec unit +
StartLimitIntervalSec in [Unit], journalctl-on-failure, crash-loop detection.
- onnxruntime is now best-effort (no sdist / no 32-bit-ARM wheel); [6/8] probes the
real backend and hard-fails if none works.
- Hailo HEF auto-fetch: edge/tools/fetch_hailo_hef.py (pinned sha256, refuses to guess
8 vs 8L, HAILO_ARCH override for serial-less boards); hailo_pose.py run() timeout fix.
- install_offline.sh: mirrors the backend gate; onnxruntime optional.
## Cafe24 cloud package (cloud/deploy/)
- build_cafe24_package.sh emits move_detect_app/ (private, one folder) + www/move_detect/
(docroot subdir); no-dev classmap autoloader; preflight.php; hardened .htaccess.
- Subdirectory mount support: Request::baseFrom/pathFor strip the mount prefix; index.php
walks up to find the app root; views/JS prefix every URL with APP_BASE; session cookie
scoped to the mount.
## Delivery audit — silent-failure & correctness (docs/delivery-audit.md)
All 4 blockers + all Phase-1 silent-failure + Phase-2 HIGH correctness:
- Edge cloud clients send a custom User-Agent (cafe24 WAF blocks python-requests) and
allow_redirects=False.
- Daemon fails loud on blank CAFE24_URL/DEVICE_SECRET; run_loop logs swallowed exceptions;
heartbeat carries real fps + per-camera health; UvcSource reopens a dead camera;
offline queue is size-capped and drops poison rows; TARGET_FPS/QUEUE_DB validated.
- Zone coordinates normalized 0..1 on both sides (were canvas-px vs camera-px — every zone
misplaced); pinch zones emit PINCH/HIGH (were downgraded to WARNING).
- Fall detection uses bbox cues when keypoints are low-confidence (occluded fallen person);
ghost incident not cancelled by a bystander; displacement normalized per-second (FPS-invariant).
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_019Xmn8KZWqiQUguEMRtn6rW
fall._states, immobility._still_since/_fired, zone._inside_since/_fired,
and engine._last_emit were never pruned when a track was lost (ghost
already pruned via on_lost). On a 24/7 edge device this is unbounded
growth as track IDs keep incrementing.
Add forget(track_id) to FallDetector, ImmobilityWatchdog, and
ZoneIntrusionDetector (drops that track's per-track keys/sets).
EventEngine.forget(track_id) calls each sub-detector's forget and removes
_last_emit cooldown keys whose tuple's second element is that track_id
(covers FALL/NO_MOTION/IMMOBILITY/zone/GHOST — GHOST keys are
(GHOST, track_id) after FIX 4). EventEngine.process now calls
self.forget(tr.track_id) for every track in lost_tracks after emitting,
since ghost.on_lost already consumed that track's ghost-relevant state at
the top of process().
app.py run_once already calls pool.forget(tr.track_id) for lost tracks as
part of FIX 1, completing the cleanup chain (smoother pool + detector
state + dedup cache).
Tests: tests/test_engine.py adds test_forget_prunes_state_on_lost —
fires a FALL event, then passes the track as lost, and asserts
engine._last_emit no longer has that track's keys and fall._states no
longer has the track id.
edge/engine.py keyed the ghost cooldown as
(GHOST, round(x), round(y)) — purely spatial, ignoring track identity.
Two distinct workers collapsing at ~the same pixel within the cooldown
window would suppress each other's ghost event, potentially masking a
second CRITICAL incident.
edge/detectors/ghost.py GhostIncidentDetector.update now includes the
candidate's track_id in each emitted dict. edge/engine.py keys the
cooldown as (EventType.GHOST, track_id) and sets the emitted Event's
track_id accordingly, matching how FALL/NO_MOTION/IMMOBILITY/zone events
are already keyed per-track.
Tests: tests/test_ghost.py asserts ghosts[0]["track_id"] == 1 on the
existing reappear-timeout test.
edge/engine.py _mk hardcoded duration_s=0.0 for every event. The §7.3
wire contract / P1-B dashboard expects the real incident duration for
no_motion, immobility, and ghost events.
_mk now derives duration_s from the metrics dict: immobility_s (fall
no_motion, immobility watchdog) or waited_s (ghost), falling back to 0.0
for instantaneous confirms (fall, zone).
Tests: tests/test_engine.py adds test_no_motion_event_carries_duration,
driving a track to NO_MOTION and asserting the emitted event's duration_s
is > 0 and equals metrics["immobility_s"].
